The term corrugated metal roofing is a bit tricky. People in the roofing industry will only refer to an “ S “ shaped wavy panel as corrugated. In simple terms it is anything round and wavy and NOT square or boxy. However, the term corrugated could mean any type of metal that is formed into grooves and ridges. It could literally mean any type of metal roofing including the more square and boxy looking panels.
Sheets of metal are made stronger by corrugating, or folding the metal to make grooves and ridges. Steel already has a higher tensile strength than wood, meaning it’s more resistant to breaking under tension. The corrugation process further increases the tensile strength of steel. This means that a light gauge metal like aluminum, copper, or steel, which may otherwise be flimsy, can be made into a strong panel. It creates a panel with high strength-to-weight ratios that can hold up to years of punishment in all kinds of weather.
Corrugated metal roofing is made from steel coils. Typically, the steel will have an underlying layer applied that is normally galvanized or galvalume®. The material is either left unpainted or sent to a painter. These coils are then shipped to a metal roofing supplier and they will corrugate the panels.